Processing blasted rocks from the mine face requires equipment that can withstand extreme shock loads and high abrasion indices. In modern mining circuits, minimizing downtime is just as critical as raw throughput.
Our engineering approach prioritizes a stable choke-feeding system and an optimized closed-side setting (CSS) cascade. By deploying heavy-duty primary jaw crushers matched with multi-cylinder hydraulic cone crushers, we significantly reduce bridging issues and effectively lower the circulating load in downstream milling processes.
Max TPH Capacity
Plant Availability
Wear Part Cost
A continuous material handling system engineered for high-tonnage throughput.
Blasted ore (up to 1200mm) is fed via vibrating grizzlies into C6X or PEW series Jaw Crushers. These units feature reinforced main frames and high-inertia flywheels to handle massive compressive strengths, reducing ROM size for the secondary stage.
Material enters HST Single-Cylinder or HPT Multi-Cylinder Hydraulic Cone Crushers. Automated CSS adjustment systems ensure consistent product shape and compensate for manganese liner wear during continuous operation.
High-amplitude vibrating screens (S5X Series) classify the crushed ore. Oversized fractions are looped back into the cone crushers to maintain strict top-size control before the material is stockpiled or fed to the milling circuit.
For beneficiation plants, integrating a VSI6X impactor or tertiary cone crusher further reduces the particle size (often <12mm). This adheres to the "more crushing, less grinding" philosophy, dramatically reducing ball mill power consumption.
Scalable circuit designs based on specific gravity and capacity demands.
| Mine Scale | ROM Max Feed | Final Output Size | Circuit Capacity | Core Equipment Selection |
|---|---|---|---|---|
| Medium-Scale Underground | ≤ 600mm | 0-20mm | 200-300 TPH | PEW760 + HST250 + S5X Screen |
| Large Open-Pit (Hard Rock) | ≤ 1000mm | 0-15mm | 500-800 TPH | C6X125 + HPT400 + S5X Screen |
| High-Tonnage Mega Mine | ≤ 1200mm | Mill Feed Preparation | 1000-2000 TPH | C6X160 + HST315(x2) + HPT400(x2) |
Centralized control systems monitor oil pressure, motor loads, and hydraulic temperatures in real-time. Automated tramp iron release minimizes structural damage and unscheduled maintenance.
Jaw plates and cone mantles are cast from high-manganese steel alloys (Mn18Cr2). Cavity profiles are matched to the specific abrasion index of your ore, extending liner lifecycle significantly.
Engineered transfer chutes, enclosed belt conveyors, and integrated dry fog dust suppression systems ensure the operation meets strict international environmental and worker safety standards.
Our senior engineers will provide a custom 3D layout and detailed quote within 24 hours.
