In modern infrastructure projects, the quality of concrete and asphalt is heavily dependent on aggregate shape. High flakiness and elongation indices lead to weak concrete structures and increased cement consumption. The primary challenge in aggregate production is balancing high throughput with strict particle shape requirements while keeping wear costs manageable.
Our processing lines utilize a "crush and shape" strategy. By integrating our C6X primary jaws with high-performance HPT hydraulic cones and CI5X impactors for tertiary shaping, we significantly reduce the generation of excessive fines and ensure a cubical end-product.
Flakiness Index
Lower OPEX
Gradation Accuracy
A highly efficient closed-circuit system designed for minimum downtime.
Raw rocks are fed into the C6X Series Jaw Crusher. Designed with an optimized crushing chamber kinematics, it handles large feed sizes effortlessly and provides a consistent feed for the secondary stage, crucial for preventing bottlenecks.
Material is conveyed to the HPT / HST Hydraulic Cone Crushers. Utilizing the inter-particle crushing principle (laminating crushing), these cones offer massive reduction ratios while improving the initial particle shape of hard rocks like granite and basalt.
For applications requiring premium shape or manufactured sand, the material passes through the CI5X Impact Crusher or VSI crushers. The high-inertia rotor ensures excellent cubical shaping, eliminating elongated particles.
Heavy-duty vibrating screens separate the crushed stone into required fractions (e.g., 0-5mm, 5-10mm, 10-20mm). For contractors needing rapid deployment, our MK Semi-mobile Crusher & Screen stations offer modular flexibility directly at the quarry face.
Scalable setups customized by our engineering team based on rock abrasiveness.
| Target Capacity | Rock Hardness | Typical Output | Core Equipment Configuration |
|---|---|---|---|
| 200 - 250 TPH | Hard (Granite/Basalt) | 0-5, 5-10, 10-20mm | C6X96 Jaw + HPT300 Cone + S5X Screen |
| 400 - 500 TPH | Medium (Limestone) | 0-5, 10-20, 20-31.5mm | C6X110 Jaw + CI5X1520 Impactor + Dual Screens |
| Flexible / Mobile | Various | Custom Fractions | MK Semi-mobile Crusher & Screen series |
| 800 - 1000 TPH | Hard (Mining Waste) | 0-5, 5-20, 20-40mm | Primary Gyratory + HST315 (x2) + VSI6X |
By implementing advanced impact shaping technologies, the end product features a highly cubical shape, minimizing cement paste requirements in downstream concrete production.
Incorporating units like the MK Semi-mobile station drastically reduces civil engineering costs and allows for quick relocation as the mining face advances.
With thick manganese liners in jaw crushers and advanced hydraulic protection in cone crushers, the replacement cycle of wear parts is significantly extended, lowering the cost per ton.
Our senior engineers will provide a custom 3D layout and detailed quote within 24 hours.
