Managing C&D waste is rarely just about crushing; it is about cleaning. Construction debris typically contains 2%-5% steel content along with wood, plastics, and gypsum contaminants. A standard crushing line will quickly clog or suffer from excessive wear if it lacks an integrated pre-sorting and multi-stage separation process.
Our recycling circuits prioritize "cleaning before crushing." By utilizing high-intensity magnetic separation and specialized air-suction systems, we extract metallic and light-weight contaminants early in the flow. The resulting recycled product meets the density and clean-surface requirements necessary for use as road base or non-structural backfill material.
Steel Recovery
Impurity Residue
Disposal Cost Savings
A systematic approach to recovering value from demolition debris.
Large pieces are fed onto a vibrating feeder equipped with an over-belt magnetic separator. This critical step extracts the bulk of rebar and wire before material reaches the primary crusher, protecting the chamber from potential jamming.
The C6X Series Jaw Crusher is employed for its robust crushing force. It handles irregularly shaped concrete blocks easily. The cavity is optimized to reduce the "wrapping" effect of remaining steel wires.
For cleaner output, the CI5X Impact Crusher is ideal. It effectively breaks concrete from stone, releasing trapped steel. A secondary manual or mechanical sorting station follows this stage to ensure final purity.
S5X screens categorize the material into fractions (e.g., 0-10mm, 10-31.5mm). For urban demolition sites where space is tight, the MK Semi-mobile Crusher & Screen series offers an integrated, compact footprint that fits directly on-site.
Flexible setups tailored to local waste composition and disposal regulations.
| Waste Type | Primary Equipment | Separation Method | Output Application |
|---|---|---|---|
| Concrete with Rebar | C6X Jaw + Over-belt Magnet | Magnetic + Manual | Road Base / Sub-base |
| Mixed Masonry/Brick | CI5X Impactor | Air Classifier | Non-structural Fill |
| Urban Demolition | MK Semi-mobile Station | Integrated Magnetic | On-site Reuse |
| Heavy Road Asphalt | HPT Cone Crusher | Screening & Washing | Recycled Asphalt Pavement |
Our multi-point magnetic extraction technology ensures that almost all reinforcing steel is captured, turning a disposal cost into an additional revenue stream for the plant operator.
Using the MK Semi-mobile series, equipment can be positioned within restricted city sites, minimizing transport emissions and avoiding the logistical costs associated with hauling waste to landfills.
Equipped with advanced dust suppression and sound-dampening enclosures, our recycling lines meet strict municipal environmental standards for operating in residential or industrial zones.
Our senior engineers will provide a custom 3D layout and detailed quote within 24 hours.
